Manufacturing & Supply Chain
Sustainable Manufacturing.
We help pharmaceutical companies and medtech manufacturers develop and implement sustainable manufacturing strategies—strategies that are economically sound, GMP-compliant, and deliver measurable ESG results.
Why is sustainable production becoming a necessity in the life sciences sector?
Sustainability is no longer just an optional extra—external requirements are increasing:
- The Corporate Sustainability Reporting Directive (CSRD) will require pharmaceutical companies to submit detailed ESG reports starting in 2025/2026
- Investors view ESG performance as a risk factor—poor ESG scores increase financing costs
- Customers and hospitals are increasingly requiring proof of sustainability in their requests for proposals
- The pharmaceutical industry is energy- and waste-intensive: Regulators and the public expect measurable reduction measures
Do you have a consistent sustainability strategy for your production that includes measurable goals and an implementation plan?
Our services.
We develop and implement sustainable manufacturing strategies that deliver measurable results.
Sustainability Assessment & Material Flow Analysis
Analysis of the environmental footprint of production: energy consumption, water consumption, waste volumes, and solvent and chemical use. Process mass intensity analysis for pharmaceutical processes. Identification of key levers for reduction.
Green Chemistry & Process Optimization
Evaluation and implementation of green chemistry principles in pharmaceutical manufacturing processes: solvent substitution, atom economy optimization, and waste reduction in synthesis. Sustainability-oriented process optimization.
Sustainability Strategy & ESG Roadmap
Development of a comprehensive sustainability strategy for production: definition of objectives (Scope 1, 2, and 3 emissions), portfolio of measures, investment planning, and KPI system. Support for ESG reporting.
Circularity & Waste Management
Concepts for reducing and recycling production waste: solvent recovery, wastewater treatment, packaging reduction. Development of circular economy concepts that comply with GMP requirements.
Frequently Asked Questions About Sustainable Manufacturing.
How does GMP align with sustainability goals?
GMP and sustainability are not mutually exclusive—but GMP requirements must be taken into account in every sustainability measure. Process changes (e.g., solvent changes, equipment upgrades) must go through change control. Green chemistry initiatives may be subject to regulatory review—it is recommended to consult with regulatory authorities in advance.
What does Process Mass Intensity (PMI) mean?
PMI is a metric from green chemistry: the ratio of total input mass (all starting materials, solvents, and auxiliary materials) to the mass of the final product. A low PMI indicates more efficient use of resources. For pharmaceutical syntheses, PMI is a key indicator of sustainability.
What is the difference between Scope 1, 2, and 3 emissions?
Scope 1: direct emissions from the company’s own sources (combustion, process emissions). Scope 2: indirect emissions from purchased energy (electricity, heat). Scope 3: all other indirect emissions in the value chain (suppliers, transportation, waste disposal). The CSRD requires reporting on all three scopes.
How can lean manufacturing contribute to sustainability?
Lean eliminates the 8 types of waste—many of which have a direct environmental impact: overproduction generates waste, unnecessary transportation causes emissions, and defects and scrap waste resources. Lean and sustainability are natural partners. → [Lean Manufacturing](/expertise/lean-manufacturing)
Related topics.
Submit a project inquiry.
Please briefly describe your current challenge. An expert from our team will contact you shortly.